S471 Twin-Turbo 540 cid Big Block Chevy Engine - Engine Builder Magazine

2022-07-29 22:21:20 By : Mr. Peter Wang

Popular Posts Derek Rose’s Triple-Turbo 6.7L Cummins Engine 3,000-HP LLY Duramax Engine A No Prep Kings Twin-Turbo 540 cid Big Block Chevy Engine The Re-Emergence of Rotary Engines New Valve Lash Method Connect with us advertise with us

Derek Rose’s Triple-Turbo 6.7L Cummins Engine

A No Prep Kings Twin-Turbo 540 cid Big Block Chevy Engine

The Re-Emergence of Rotary Engines

Popular Posts Derek Rose’s Triple-Turbo 6.7L Cummins Engine 3,000-HP LLY Duramax Engine A No Prep Kings Twin-Turbo 540 cid Big Block Chevy Engine The Re-Emergence of Rotary Engines New Valve Lash Method Connect with us advertise with us

Derek Rose’s Triple-Turbo 6.7L Cummins Engine

A No Prep Kings Twin-Turbo 540 cid Big Block Chevy Engine

The Re-Emergence of Rotary Engines

There's nothing more satisfying than a good turbo system...

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Add Your Listing Edit Your Listing By Category Engine Components A/N Fittings/AdaptorsAir Induction SystemsBatteriesBearings (camshaft)Bearings (engine sleeve type)Bearings (main rear main)Bearings (Rod)Belt Tensioner/IdlersBrass FittingsBushingsCam CapsCamshaft Belt DrivesCamshaft KitsCamshaft SealsCamshaft Thrust Plate and PartsCamshaftsCarburetorsChain KitsClampsComplete EnginesConnecting RodsConnecting Rods Nuts BoltsCrankshaft ConversionsCrankshaft KitsCrankshaft Oil SlingersCrankshaft Pulley SleevesCrankshaft Repair SleevesCrankshaft SealsCrankshaftsCylinder Head ComponentsCylinder Heads New: Aluminum BareCylinder Heads New: Aluminum CompleteCylinder Heads New: Cast Iron BareCylinder Heads New: Cast Iron CompleteCylinder Heads Reman: Aluminum BareCylinder Heads Reman: Aluminum CompleteCylinder Heads Reman: Cast Iron BareCylinder Heads Reman: Cast Iron CompleteCylinder Liners (sleeves)Diesel InjectorsDipstick Adapters (Chevy Ford)Dowel PinsEFI ComponentsEngine BlocksEngine Blocks - RemanufacturedEngine KitsEngine Management Systems/ECUsEngine MountsExhaust ComponentsExhaust Components: Complete SystemsExhaust Components: Custom ExhaustsExhaust Components: Leak DetectionExhaust Components: ManifoldsExhaust Components: Tube NotchingExhaust Components: Tube SwagingExhaust Components: Tube/Frame Bending MachinesFilters - AirFilters - FuelFilters - OilFlywheel (ring) GearsFlywheel AssembliesFuel Injection - ElectronicFuel Injection - MechanicalFuel PumpsFuel System ComponentsGasket CementGasketsGear DrivesGovernorsHarmonic Balancer Repair SleevesHarmonic Balancers/DampersHead Bolts/StudsHex ShaftsHydraulic Lash AdjustersIgnition ComponentsInjector TubesInjectors - DieselInjectors - Gasoline DirectInjectors - IndirectIntake ManifoldsIPR ValvesKeysLockwashersMain Caps (4-bolt)Manifold StudsNitrous Oxide Systems, ComponentsNitrous Valves and PlatesNuts and BoltsOil CoolersOil Filter AdaptersOil PansOil Pressure SpringsOil Pump KitsOil Pump ScreensOil Pump ShaftsOil Pump Timing CoversOil PumpsOiling Systems; Dry SumpOverhead Camshaft Repair SleevesPiston Pin BushingsPiston Pin Lock RingsPiston PinsPiston RingsPistonsPlugs - ExpansionPlugs - MagneticPlugs - Oil DrainPlugs - StandardPush RodsRadiator/Oil FansRering KitsRestoration Engine PartsRocker Arm Rebuilding ComponentsRocker Assemblies and KitsRocker Stud GirdlesSealsSerpentine BeltsShimsShort BlocksSpark PlugsSpringsSuperchargers, componentsSwitchesTappetsThread RepairThrust WashersTiming Belt/Chain TensionerTiming Belts/ChainsTiming Chains, Gears, SprocketsTiming ComponentsTiming CoversTransmission AdaptorsTurbochargers, componentsValve CoversValve Guide LinersValve GuidesValve KeysValve Lifter BallsValve LiftersValve Locks and SealsValve Seat InsertsValve Spring InsertsValve Spring RetainersValve SpringsValve Stem Oil SealsValve Train PartsValvesWater PumpsWater Tubes Engine Equipment & Preparation Adhesive DispensingAir Flow BenchesAir Handling SystemsBalance Shaft Elimination KitBalance Shaft Line Boring EquipmentBalancing AccessoriesBalancing EquipmentBelt SanderBench GrinderBlock Pressure Testing EquipmentBoring Bar InsertsBoring Bar Tool BitsBoring Machines/Connecting RodBoring Machines/CylinderBoring Machines/LineBoring Stand (For Portable Boring Machines)Brass FittingsBroachBushing Bearing & Seal Driver SetsCAD/CAM SoftwareCam Bearing Installation ToolCamshaft Degree Wheel (Digital)Camshaft GrindersCap & Rod GrinderCBN Inserts - NewCBN Inserts - ResurfacedCleaning Specialized EngineCNC Machining CentersCNC Retrofit KitsCompressed Air EquipmentConnecting Rod GaugesCoolant Filter MachinesCore Shift TesterCrack Repair EquipmentCranesCrankshaft Balance WeightsCrankshaft FurnaceCrankshaft GrindersCrankshaft Journal Weld KitsCrankshaft PolisherCrankshaft Polishing BeltsCrankshaft StraightenerCylinder Head Adapter PlatesCylinder Head Assembly/Disassembly Equip.Cylinder Head Chamfering ToolCylinder Head GaugeCylinder Head HoldersCylinder Head PolishingCylinder Head PortingCylinder Head Pressure TesterCylinder Head StraighteningCylinder Hone StopsCylinder Porting ToolsCylinder Sleeve PressDemagnetizersDiamond DressersDiesel Injector Hole Repair ToolsDiesel Injector Sleeve Installation ToolDowel PullersDye Penetrant InspectionDynamometersEngine Adaptor PlatesEngine Cycle AnalyzerExhaust Leak DetectionFeeler GaugesFlexible Honing Tools/Brush HonesFlywheel GrinderFuel Injection Cleaning ServicesGrinder Head StraighteningGrinding CoolantsGrinding WheelsHardness TestersHead/Block Crack Repair KitsHead/Block Resurfacing (Belt/Sanders)Head/Block Resurfacing (Milling)Heat Tabs Temperature SticksHolding FixturesHone Stop FixtureHoning JigsHoning Machines Wrist PinHoning Machines/CylinderHoning Machines/LineHoning Machines/RodHoning Machines/Valve GuideHoning PlatesHoning StonesIgnition System TestersIn-Process Gauges(Cam and Crank Grinders)Inspection GaugesLeak Down TesterLeveling DeviceMagnetic Particle Inspection Crack DetectionMicropolishing EquipmentOHC Line Boring ToolsOil Leak DetectionPCD Inserts - NewPin Fitting & Rod Reconditioning/TestingPin PressPin RemovalPiston KnurlerPiston Ring CompressorsPre-Cup Machining ToolsPush Rod Guide PlatesReplacement Chuck for Valve FacersRocker Arm GrinderRod AlignmentRod Bolt ProtectorsRod FurnaceRod VisesRun-In StandsStandsStud PullersTapsTest EquipmentThickness GaugeThread GaugesThread Repair & Replacement KitTorque PlatesUltrasonic Test EquipmentVacuum TesterValve Grinding BenchValve Guide & Seat Driver SetValve Guide & Seat MachineValve Guide Boring FixtureValve Guide HoneValve Guide KnurlingValve Guide PilotValve Guide ReamerValve Guide ToolValve Refacer (Cutter)Valve Refacer (Grinder)Valve Refacer WheelsValve Seat CuttersValve Seat InserterValve Seat PullersValve Seat ResurfacerValve Seat Runout GaugeValve Seat Tool GrinderValve Seat WheelsValve Spring CompressorValve Spring TestersValve Stem GrinderValve Stem Height MeasuringValve Stem PolisherWater Tube PullerWet Flow Bench Conversions Supplies & Service Chemicals & SolventsCore Cleaning & ProcessingCranes & HoistsHand ToolsLubricantsPressesServicesShippingStorage Racks & BenchesWelding

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Whether you’re a professional engine builder, machinist or manufacturer, or an automotive enthusiast who likes engines, racing and fast vehicles, Engine Builder offers content aimed at you. Our print magazine offers in-depth tech features on everything you need to know about engine building and its different markets, while our newsletter options keep you up-to-date on the latest news and products, tech info and personalities in the industry. But, you only get all of that if you subscribe. Subscribe now to receive Engine Builder magazine in print and/or digital each month, and our Engine Builder newsletter, Engine of the Week newsletter or Diesel of the Week newsletter directly in your inbox each week. You’ll be covered in horsepower in no time!

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We can all relate to 650 horsepower eventually becoming boring. That was why Zack Gillespie decided to move from a naturally aspirated big block Chevy engine to a twin-turbo 540 cid big block Chevy capable of four-digit horsepower. Check it out!

Engine of the Week is presented by

Any opportunity we have to see hundreds of hot rods, racecars and cool vehicles in one spot, we usually take. As such, we were recently at the Piston Powered Autorama in Cleveland where we came across a number of intriguing cars. One of them was Zack Gillespie’s 1970 Chevelle with a twin-turbo big block Chevy engine stuffed in it.

We found out that Zack got this 1970 Chevelle about eight years ago, and in that time, he has had four different engine combinations in it. The newest engine under the hood of his Chevelle is a 540 cubic inch Chevy engine that features a Dart block, a Callies Magnum crank, Oliver rods, Wisco custom-coated pistons, a Plazmaman intake, Injector Dynamics 2000 injectors, twin BorgWarner S471 turbos done by Work Turbochargers, and a set of custom headers.

Up top, the big block Chevy features a set of AFR 305 heads, which Gillespie hinted were on the small side, so he had the heads machined out to 317. He also opted to change out the exhaust valves and went with a custom COMP Cams camshaft to control the valvetrain.

According to Gillespie, Winter Performance & Machine did the head work, and Zack’s desire to move from his previous naturally aspirated big block Chevy to a twin-turbo set up came about seven years ago when he went to Drag Week.

“When I went to Drag Week out here at Summit Motorsports Park in Norwalk, OH, I saw other guys who were running big block turbos, and I wanted to have one of those some day,” Gillespie says. “Seven years later, the car has been down for about a year getting all the work done. The body came off the frame and all of that.

“My last engine, when it was on the dyno, made 650 horsepower and 638 ft.-lbs. of torque. I don’t know how, but that got kind of boring. I decided to throw turbos on it and initially I was just going to turbo the last engine. Then, I went down the rabbit hole. I changed up the rear end to a TRZ housing with Strange components and a Rossler TH400 transmission. It’s more or less a racecar that I’ll use mostly on the street.”

The Plazmaman intake on top is a nice piece of functional artwork, but Zack was trying to not have to modify the Chevelle’s stock hood. Lo and behold, the intake needed extra room.

“I went with the Plazmaman thinking I was going to have enough hood clearance to be able to shut the hood and not have to cut it, but I ended up having to cut the hood anyways,” he says. “It is what it is, especially when you’re modifying things. My friends over at Muffler Boss Auto Care in Northfield, OH helped me out and they’re the ones who cut the hood for me. They also modified the hot and cold side for me as well.”

Looking for four-digit horsepower, Zack says he plans to enjoy the car with his family, and maybe a drag-n-drive event in the future.

“I’ll keep the boost low and just enjoy it,” he says. “I’ve got two young boys and a wife and we all like to cruise. Hopefully, this engine combo will be the last one and I’ll be content with everything and have more than enough room to grow.

“The engine should handle over 2,000 hp, if I wanted it. The turbos will be limited around 1,800-hp crank. I want to see four figures on a dyno, which should be easy to accomplish with low boost and then back it off and cruise it. I’ll get a cage and everything in it and hopefully I can run it at the track and put down some times.”

Zack’s big block Chevy is controlled by a Holley Dominator, so he can have multiple tunes on hand for the street and the track. All in all, Zack did his build the right way and the work has paid off. Hopefully, he gets to have some fun with the revamped Chevelle this summer.

Engine of the Week is sponsored by PennGrade Motor Oil, Elring – Das Original and Engine & Performance Warehouse Inc./NPW Companies. If you have an engine you’d like to highlight in this series, please email Engine Builder Editor Greg Jones at [email protected]

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